Current Transformer (CT)

 
Why Choose Us

Wuxi Huipu Electronics Co., Ltd. has engaged in the production of electronic components for 20 years, passed and strictly followed the ISO-9001:2015 quality system certification, the team has accumulated rich experience in R&D, production management and quality assurance. We specialize in producing Edgewise Wound Inductors, Square Common-mode Inductors, Ring Transformer, Three-phase Inductor, Single-phase Inductor, and other common Mode Inductors.

Wide range of applications

Our products are widely used inIndustrial power supply, fire control power supply, charging pile, medical power supply, aerospace, automotive electronics, rail transit, photovoltaic, wind power generation, energy storage inverter, smart grid, robot industry, consumer electronics and other fields.

Advanced Equipment

We have very advanced Automatic winding machine, automatic soldering machine, LCR automatic bridge, insulation withstand voltage tester, Winding Dielectric Test Instrument, Transformer integrated test bed and other production equipment.

Quality Assurance

Our company has obtained UL, CE, CQC, ISO-9001, Patents Certificate, High-Tech Enterprise Qualification related certifications.

Wide Product Range

The products we produce include but are not limited to High-frequency transformers, low-frequency transformers, surface mounted transformers (SMD transformers), reactors, power filter inductors, power adapters, solenoid valve coils, high-voltage transformers, current transformers, voltage transformers.

 

 
What is Current Transformer

 

A current transformer Also known as CT, it is a type of transformer that is used to reduce or multiply an alternating current. It produces a current in its secondary which is proportional to the current in its primary. Current transformers, along with voltage or potential transformers, are instrument transformers. If you want to know the specifications and prices of Current Transformer, please contact us!

 

 
Advantage of Current Transformer
1. Measures High Currents

The principal purpose of the current transformer is to produce, from the primary current, a proportional secondary current that can be measured effectively or used to control different circuits. The larger current values can be effectively measured.
Current transformers can be utilized in a synthetic circuit to measure the fault current, working with the safe measurement of large currents, frequently within the sight of high voltages. The primary winding is connected in series with the source current to be measured, while the optional winding is regularly connected to a meter, transfer, or burden resistor to foster a low-level voltage that is amplified for control purposes.

2. High Electrical Isolation

Its ability to isolate the high voltage and current to low values ensure safe operations and safe handling of the equipment. Current transformers offer electrical isolation among measuring instruments and high-voltage power circuits. So electrical insulation prerequisites can be reduced in protective circuits and measuring instruments.

3. High-effective Cores

Regularly, cores with high effective permeability are utilized in current transformers to minimize magnetic current and reduce errors.

4. Easy Supply & Control Functions

A current transformer is powered by the current it measures. It does not require additional power. Plus, the output signal of a CT scan straightforwardly set off the electromechanical relays. It doesn't need extra amplification.

5. Simple Construction

Current transformers are broadly utilized as measurement or protective transformers. One more benefit of the current transformer is its simple construction and ease of installation.

6. Clamp-on Types

The placement of the current transformer draws certain limits for the shape and size. The current transformer is put inside the induction motor's terminal box, around the phase conductor. This restricts the maximum size of the transformer core. Clamp-on-types can be utilized to ease the installation so the transformer can be installed without disconnecting the phase conductor from the motor end.

7. Effective Measurements

Different instruments can be dealt with a single transformer. In addition, the measurement results are not affected by the temperature of windings or magnetic cores, if within acceptable points.

8. Easy Maintenance & Installation

Damaged parts of a current transformer can be replaced easily. Current transformers have powerful mechanical strength and a compact design. They are not difficult to transport, store and install. Additionally, they are maintenance-free all through their life expectancy.

9. Safe AC Measurement

Current transformers don't permit the measurement of DC signals, so they can't be suitable for dielectric discharge detection; be that as it may, they can be utilized in the measurements of inductive currents and voltage waveforms with optional load impedance. External magnetic fields barely influence the measurement results.

10. Various Types

Current transformers have different types, for example, molded case, summation, cable split-core, three-phase, DIN rail, compact, flexible, split-core residual, and differential current transformer. This multitude of types has various functions.

11. Wide Applications

CTs can be utilized in wide applications, for example, branch circuit monitoring, substation error detection, current estimation for motor detection, industrial electricity metering, and smart electricity metering.

12. Cost

With the standardization of current transformer secondary winding ratings, it is feasible to standardize instruments around these ratings or evaluations and, hence, there is a great reduction in the costs of current transformers and instruments.

 

 
Type of Current Transformer
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1.

 

FWindow Current Transformers

A window current transformer is a transformer that consists of a secondary winding wrapped around a core and the primary sent through the opening in the core. After the secondary is wound around the core, the assembly is placed into a mold, and an insulating material is injected around the transformer. Taps are brought out from the winding . A power line is passed through the window and acts as the primary. This completed assembly is referred to as a window current transformer.

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2.

 

Bar Current Transformers

A bar current transformer is a special type of window current transformer with a solid bar placed permanently through the window. A bar current transformer can withstand the stresses of heavy overcurrent. To avoid magnetic stresses that could destroy the bus and damage the transformer, care must be taken to properly mount these transformers with respect to adjacent conductors. This type of transformer is typically found on installations where the potential is 25kV or less.

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3.

 

Wound Current Transformers

A wound current transformer is a transformer with separate primary and secondary windings wrapped around a laminated core. A wound current transformer is designed so that the primary winding consists of one or more turns of large cross-section wire connected in series with the circuit to be measured. This kind of current transformer is located on the high-voltage side of substations and contains a primary conductor that carries the current and a wound current transformer for the output current.

 

 
Component of Current Transformer
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Primary Ampere Turns

The no. of primary ampere-turns in the transformer ranges from 5000 to 10000 so these are decided through the primary current.

 

Core

To achieve the low magnetizing ampere twists, the core material must include low iron losses and low reluctance. Core materials like nickel and an alloy of iron include different properties like low loss, high permeability.

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Windings

The leakage reactance in the transformer can be reduced by placing the windings close to each other. The wires used in the primary winding are copper strips and for secondary, SWG wires are used. The designing of these windings can be done for appropriate strength & fixed bracing without any harm.

 

Insulation

The windings of the transformer are insulated using varnish & tape. The applications of high voltage need insulation arrangements which are absorbed by the oil used for the windings.
The designing of the core in the transformer can be done using silicon steel lamination. The transformer's primary winding carries the current & it is connected to the major circuit. The current in the secondary winding is proportional to the current in the primary winding & it is connected to the meters or instruments.

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Application of Current Transformer
1. Alternating Current Regulation

Alternating current can be defined as the current that periodically changes its magnitude as well as direction with respect to time. A complete waveform of an alternating current basically depicts a crest and trough. Here, the crest corresponds to the maximum amplitude value of the signal, i.e., the maximum current value, while the trough corresponds to the minimum amplitude value of the signal or minimum current magnitude. A transformer can be used to regulate the alternating current by increasing or decreasing its magnitude within the system. Regulation of alternating currents basically helps reduce energy consumption and enhance system efficiency.

2. Charging Batteries

The process of charging a battery is yet another example of the daily life applications that make use of transformers. Charging a battery basically involves the transfer of electrons from an electric generator to the energy storing device or the battery. During the charging process of the battery, the electrons tend to flow uncontrollably and may cause rupture or failure of the device, hence to safeguard the battery and prevent any sort of damage to the components embedded in the internal circuitry of the battery, a transformer is required to be connected between the battery and the charging source. Here, the transformer mainly functions to regulate the voltage and prevent current leakage or flow of surge current through the device.

3. Steel Manufacturing

Steel manufacturing plants are a classic example of commercial applications where the use of transformers can be observed easily. The steel manufacturing process basically involves melting, welding, moulding, and cooling the raw material. To melt and weld the elements, a significantly high magnitude current is required; whereas, for cooling the elements down, a comparatively lower current value is desirable. To achieve this frequent regulation of the current throughout the manufacturing process, high voltage transformers are generally employed. In the case of the steel manufacturing industries, the transformers tend to step up or step down the voltage values at different points of the circuit and help the user derive as much current as required.

4. Electrolysis

Electrolysis is a chemical engineering application that usually makes use of transformers for its basic operation. In simple words, the process of electrolysis can be defined as a method of separating a homogeneous or non-homogeneous combination of elements and compounds by breaking down ionic substances into simpler substances. Electrolysis generally involves subjecting the sample substances to a set of chemical reactions and passing electrical energy through the sample substance solution. The chemical reactions involved in the electrolysis process from start to end require a regulated flow of current that can be easily achieved with the help of transformers.

5. Audio Transformer

An audio transformer is an electrical device that is generally used to provide isolation to the signals flowing through the circuits as well as help match the impedance values of the source and the load. Audio transformers are generally used in audio equipment such as microphones, loudspeakers, sound amplifiers, etc. Such types of transformers are specifically designed to operate with only the signals that fall within the audible signal range, i.e., the signals whose frequency values lie between 20 Hz to 20KHz or simply the signals that are properly audible to an average age human being. An audio transformer can also provide filtration to the input signal by eliminating the unwanted or noise signals.

6. Coolant

When a transformer is used in an air-dry form, it can be used to generate a cooling effect. This property of transformers to generate a cooling effect can be easily utilised in refrigerators to keep food items cold and fresh. Other than cooling, the transformers used in refrigerators and other related applications also provide the necessary voltage regulation to avoid surge current and voltage imbalances, thereby ensuring the safety of the device. Also, transformers help maintain the cooling of refrigerators for some time duration even after the electricity supply gets abruptly terminated.

7. Air Conditioner

Air conditioners tend to form yet another example of the daily life applications that make use of transformers for their general operations Some prime operations of an air conditioner carried out by a transformer include converting the magnitude of the voltage supplied by the circuit board to the AC unit to an optimal value desired by the user, allowing the working of air conditioner and the fan at the same time, controlling the magnitude of power flowing through the circuit as per the current need, etc. In a similar manner heating, ventilating, and air conditioning devices also employ transformers to ease their operation, enhance their working, and optimize the power consumption.

8. Stabilizers

Stabilizer circuits tend to form yet another example of the real-life applications that make use of transformers. A stabilizer circuit is generally attached to electrical appliances that operate on high current or voltage values for safety and security purposes. The prime function of a stabilizer circuit is to take the input signal from the household power supply and produce an output signal that is approximately equal to the ideal electrical requirements of the system. An electrical appliance being operated through a stabilizer circuit has comparatively fewer chances of undergoing failure or rupture. To frequently modulate and control the voltage or current level through the appliance or gadget, an autotransformer is generally employed in the internal circuitry of the stabilizer. The transformer tends to automatically step up or step down the voltage or current value in case the voltage or current running through the circuit goes high or low by comparing it with the ideally required current or voltage value.

 

 
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Frequently Asked Questions

Q: What is a current transformer used for?

A: A Current Transformer (CT) is used to measure the current of another circuit. CTs are used worldwide to monitor high-voltage lines across national power grids. A CT is designed to produce an alternating current in its secondary winding that is proportional to the current that it is measuring in its primary.

Q: What are CT and PT used for?

A: Hint: CT and PT type of transformer used in AC power. CT and PT both are measuring devices used to measure currents and voltages. They are used where large quantities of currents and voltages are used. The role of CT and PT is to reduce high current and high voltage to a parameter.

Q: What is the working principle of CT?

A: The term "computed tomography," or CT, refers to a computerized x-ray imaging procedure in which a narrow beam of x-rays is aimed at a patient and quickly rotated around the body, producing signals that are processed by the machine's computer to generate cross-sectional images, or "slices."

Q: How CT is used for protection?

A: Current Transformer Types and Applications : The Talema Group
This enables the protective relays to measure fault currents accurately, even in very high current conditions. The secondary current is used to operate a protective relay which can isolate part of the power circuit experiencing a fault condition.

Q: How do you use a CT transformer?

A: A current transformer (CT) is a type of instrument transformer used to measure the alternating current of an electric circuit. It consists of a primary coil which is the conductor carrying the current to the circuit being measured, and a secondary coil (or more than one) connects to a meter or other instrument.

Q: What is the basic difference between CT and PT?

A: CT provides current signal and PT provides voltage signal. Both are transformers essentially and thus have two or more windings and transform the electrical quantity from Primary to Secondary (Secondaries) through Electromagnetic induction. For more details, you may like to Google.

Q: How do you identify CT and PT?

A: CTs are typically larger and heavier than PTs, and they are connected in series with the power lines to measure current. PTs, on the other hand, are connected in parallel with the power lines to step down the voltage for measurement and protection purposes.

Q: What happens if current transformer gets saturated?

A: When the primary current is so high that the core cannot handle any more flux, the CT is said to be in saturation. In saturation, there is no flux change when the primary current changes (as the core is already carrying maximum flux). Since there is no flux change there is no secondary current flow.

Q: What is the principle of CT transformer?

A: AC is induced within the secondary winding. Whenever AC is supplied throughout the primary winding, an alternating magnetic flux is produced. The load impedance for this kind is relatively low. As a result, this transformer operates in a short circuit.

Q: How do you test a CT transformer?

A: The output voltage of a current transformer (CT) can be tested in the field using an digital multimeter with a millivolt AC (mVac) range. This test is useful to confirm that the CT is working properly and that current is flowing in the conductor that the CT is installed on.

Q: Can CT be used as PT?

A: While both CT scans and physical therapy are important components of healthcare, they serve distinct purposes and are not interchangeable. Well basically both CT & PT are transformers. A CT is used to step-down a high current to a comparatively low value so that its safe for ammeters or relays to read.

Q: Why CT secondary is shorted?

A: The secondary side of the current transformer is always kept short-circuited in order to avoid core saturation and high voltage induction so that the current transformer can be used to measure high values of currents.

Q: How do you check a CT with a multimeter?

A: Short Circuit Test: With the CT disconnected from the circuit, use the multimeter to check for any short circuits across the primary and secondary windings. This can be done by measuring the resistance between various terminals.

Q: Is CT a switchgear?

A: Current Transformers (CTs) are critical components in Medium Voltage, Metal Clad Switchgear. Selecting CTs for Switchgear relay and metering applications requires several important considerations. You need to select the correct ratio, burden, and accuracy class as well as ensuring the CT can withstand fault currents.

Q: What material is used in CT transformers?

A: The current transformer core made of the standard magnetic material (silicon-iron steel 089- 27-N5) is shown in Fig. 1a, whereas Fig. 1b presents the hysteresis loop of this core material.

Q: What is the knee point test for CT?

A: For CTs without an air gap, the knee point is where the tangent line forms a 45º angle. Irrespective of whether the IEC or ANSI standards are being followed, the test procedure for determining the knee point is similar.

 

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